Ferrous Powder

Ferrous Powder

Engineered specifically for enterprise-level, high-performance magnetic component manufacturing.
Designed to meet strict tolerance and consistency requirements in modern electronics.
Optimized for scalable, large-volume automated production lines, ensuring long-term yield stability.
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Product Introduction

 

As a critical raw material in the global electronics supply chain, ferrous powder represents a significant advancement in magnetic core technology. This highly refined metallic alloy powder is formulated explicitly for high-frequency magnetic applications. Crystallographic analysis confirms a precise phase composition consisting of Fe, Ni, and FeNi solid solutions, which guarantees consistent electromagnetic properties across production batches. With base purity levels exceeding 99.5% and a strictly controlled particle size distribution-spanning specifications from sub-micron D10 up to <45 μm D90-this material provides manufacturers with a highly reliable, foundational material for fabricating next-generation power electronics, server motherboards, and complex circuitry.

 

Grade

Particle Size Distribution (μm)

 

 

Oxygen Content (ppm)

Purity

 

D10

D50

D90

   

CFN-1

0.5-0.8

1.0-1.6

2.5-4

< 8000

> 99.5%

CFN-2

0.6-1.2

1.8-2.5

3.5-5.5

< 4000

> 99.5%

CFN-5

< 3.5

< 5.5

< 11

< 3500

> 99.5%

PFN-10

< 8

< 12

< 20

< 3000

> 99.5%

PFN-20

< 15

< 25

< 45

< 3000

> 99.5%

product-700-552
product-700-552
product-700-552

Product Advantages & Features

 

The engineering behind the ferrous powder yields several distinct physical and magnetic benefits: 

Smooth Particle Surface

The highly spherical morphology ensures exceptional flowability during molding and pressing, significantly reducing die wear and improving automated handling.

Excellent Dispersion

The powder exhibits flawless single-particle dispersion. The complete absence of agglomeration and satellite particles ensures uniform density throughout the pressed core.

Guaranteed High Purity

Manufactured with a base purity of >99.5%, the powder minimizes unwanted inclusions that could disrupt magnetic domains and degrade performance.

Controllable Oxygen Content

Oxygen levels are strictly managed, ranging from <3000 ppm to <8000 ppm across different grades, allowing manufacturers to balance core compressibility with internal insulation requirements.

Wide Adjustable Size Range

The material is available in a highly customizable particle size range (including CFN and PFN specifications), enabling precise matching for specific permeability and frequency targets.

Superior Magnetic Performance

The combination of spherical shape and phase purity directly contributes to higher packing density, translating to lower core loss, reduced eddy currents, and improved DC bias characteristics in finished inductors.

 

Application Scenarios

High-Frequency Power Inductors:

Essential for compact, high-efficiency surface-mount technology (SMT) components in consumer electronics.

Server & Data Center Infrastructure

Utilized in high-current power supply units and motherboards that require highly efficient thermal and magnetic management.

Automotive Electronics

Ideal for robust power conversion modules and energy storage systems in electric vehicles (EVs).

Telecommunication Equipment

Supports stable signal regulation and power delivery within complex 5G network base stations.

product-500-535
product-500-535

 

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